Detroit diesel series 60 service manual pdf download. Detroit diesel series 60 engine fitzgerald glider kits. Detroit series 60 in frame rebuild part 14 valve adjust, running overhead. The fuel tube out of the tank goes under the cab to a rectangular block. Fuel is drawn from the fuel tanks by the fuel pump. When you buy a detroit product, youre buying billions of miles of engineering excellence. How to do a valve lash on 60 series detroit justanswer. M30156 detroit diesel 60 series camshaft lifting tool j46305. I had thought that detroit recommended the valves be adjusted on the series 60 after 60,000. M30158 detroit diesel 60 series cylinder liner lifter tool j36398. Support by model back to support by model maintenance intervals detroit dd15. I took the truck to a well known independent detroit mechanic which was referred by couple of drivers in the area. For specs and install options on the 14 liter detroit 60 series please contact our sales department at 8883354181, send us a message on our contact page, or open up the chat window at the bottom of the page if an agent is available. How to adjust a detroit fuel injector it still runs.
Note which cylinder this is, and follow the sequence listed in table valve lash and injector height adjustment sequence to correctly set valves. Valve lash, injector height timing and jake brake lash adjustments. After purchase, you will receive an email with a download link with detailed recommendations and a description of all the details. By continuing to use this site you consent to the use of cookies on your device as described. Detroit series 60 in frame rebuild part 14 valve adjust. Been running the overhead every year regardless of the miles i put in it. Bar the engine over clockwise until one of the cylinders has the intake and exhaust cam follower rollers on the base circle of the camshaft. Valve lash adjustment miles adjust at 100,000, at 500,000, and then every 500,000 thereafter. Detroit diesel 60 egr series technician manual pdf. How to do a valve lash on 60 series detroit answered by a verified technician we use cookies to give you the best possible experience on our website. On our site, you have the opportunity to purchase a pdf version of the service manual for detroit diesel series 60, natural gasfueled and diesel marine engines via instant download. All information and resources previously found on ddcsn such as service and parts support information are now available on. The truck is a 2008 freightliner colombia with a detroit 60 series with 630k miles. I have an 5ek series and had the overhead ran at 70,000 after the rebuild.
Im old school and been told from veteran mechanics, if your running power, keep the overhead adjusted and checkreplace the lower bearings regulary. The valve cover does not show the engine serial number and i know they rebuilt the engine before i bought it. Adjust the valves and set the fuel injector heights as. Series 60 injector height adjustment detroit diesel. Detroit diesel series 60 diesel engines service manual pdf. Good, used valve cover off of a detroit series 60 12. These engines are mostly used in class 8 trucks, but can also be found in industrial and generator applications as well as occasional marine applications. Were currently looking as several 1999 xlvs and 2002 to 2003 xliis.
The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987. Camshaft timing, valve lash, injector height, and jake brake lash are all very important specifications that must be followed closely in order to optimize the performance and service. Dda tech for 30 years,all 2 cycle,series 60,50 mbe also. These adjustments should be made with the engine cold. Every new series 60 engine is covered by the following standard warranty. Detroit diesel service manual for series 60, english.
As part of our ongoing efforts to provide our customers and distribution network partners with a simplified and consolidated online experience, all ddcsn content has been migrated to our dtnaconnect web portal and the ddcsn web portal is now retired. Detroit diesel has released a new compact gear train assembly for the series 60 2002 engine. Series 60 valve and fuel injector height adjustment components. Detroit diesel series 60 engines equipped with ddec iii or ddec iv electronic control systems are identified by a k in the sixth position of the model number. The problem is that it is loosing prime when sitting overnight and is hard to start.
Model 790795797 series jacobs engine brake, designed for the detroit diesel series 60 engine. I had thought that detroit recommended the valves be adjusted on the series 60 after 60000. Detroit series 60 valve adjustment 20082009 youtube. Repairreplacement, 612 intake valve, adjustment, 1210 integral coolant inlet manifold, 14 jake brake service, 1454 keystroke ring, 1270 knock sensor, 2156 knock sensor diagnostic codes series 60 gas, 2157 leadacid battery, 812 leadacid storage battery, 812. Bookmarked, searchable, printable, instant download this manual contains complete instructions on operation, adjustment tuneup, preventive maintenance, and repair including complete overhaul for the detroit series 40e engine. The miles on the coaches vary from 60,000 to over 100,000 miles. Not a whole lot of info on any of the egr engines on these boards isx cummins, ved 12 volvo or 14. M30157 detroit diesel 60 series jake brake retaining ring installer tool j45976. For specific application information and slave piston clearance settings, refer to the jacobs engine brake for detroit diesel engines application guide, pn 4770, which can be found on. For this item, returns accepted for the item still in brand new condition and purchased. Detroit 60 series full service, diy step by step guide oil, oil filter. Detroit 60 series full service, diy step by step guide oil, oil filter, fuel filter change duration. M30153 detroit diesel 60 series crankshaft alignment tool j45947. The series 60 engine is an inline 6 cylinder, with wet replaceable liners, overhead cam and electronic engine control.
The purpose of the check valve is to reduce the risk of fuel prime loss and fuel siphoning from the series 60 fuel supply valve. I use the intake valve to tell me when the overlap occures because i leave my tee handle in the allen hole and watch the movement there. Online parts catalog for detroit diesel 60 series engines. Detroit diesel rocker arm adjusting screw for series 60. Detroit series 60 in frame rebuild part 14 valve adjust, running. For classic 2cycle engines series 53, 71, 92, 149, visit the mtu detroit diesel 2cycle website.
When to adjust valve lash on series 60 archive prevost. In 1993, it was popular on many usa buses in the 11. Two caps are available with the series 60 diesel engines. The injector height is adjusted using the injector height gage, j 39697 ddec iiiiv or j 35637a ddec ii and i. See figure valve and fuel injector rocker arm assembly components.
Loosen the locknut, and turn the adjusting set screw until the feeler gage produces an even smooth pull between the valve stem and valve button. Fuel injectors are part of the detroit diesel fuel system. Detroit forum valve overlash series 60 2830 on 20080321. The tuneup procedure for the series 60 engine consists of intake and exhaust valve clearance adjustments, fuel injector height adjustments, and jake brake lash adjustments. Getting it right by using the intake valve overlap to start the procedure. Valve height adjustment components for the series 60g engine. With this new procedure the actuator can now be replaced andor adjusted. Adjust at 160,000, at 800,000 and then every 800,000 thereafter. Valve adjustment on a detroit diesel tune up download serice manual. Set injectors during installation and at set service intervals on detroit series 50 and series 60 engines. Recommended based on using detroits lube oil and oil analysis program. When you buy a detroit product, you re buying billions of miles of engineering excellence. Maintenance intervals using detroit fluids specification 93k222 ck4 or 93k223 fa4 approved oils.
Adjust the valves and set the fuel injector heights as follows. I ran 18x18 and 18x19overloaded 3 blade and currently have 18x17 4 blade props, with 1. Identical to that used on the mbe 4000, it is noteworthy for its demonstrated reliability. Just wondering if anyone had info on setting up timing on 14. Sir, when you make a video, be precise in everything you say and be very detailed. Valve adjustment procedure for the 14l detroit series, i am specifically working on a 2008. Epa04 turbocharger actuators that are leaking or out of adjustment have required turbocharger assembly replacement. Continue barring the engine over until the next cylinder is in position. None of them have ever had the valves adjusted and none of the owners were aware of any valve adjustment needed either now or in the future.
The series 60 heavyduty diesel engine maintains fuel economy with an excellent. The injector height is adjusted using the injector height gage, j 39697 ddec iiiiv or j 35637a ddec ii and series 60 fuel return check valve. The egr valve, now located on the cool side of the engine, is new as well, at least for the series 60. Valve adjustment on a detroit diesel tune up youtube. Series 60, s60, 2004, 2005, 2006, turbocharger, ddec 5. The heart of the diesel engine is the fuel injection system. We offer a huge inventory of detroit diesel parts and subassemblies. How to adjust a detroit fuel injector by jeff woodward.
Camshaft timing, valve lash, injector height, and jake brake lash are all very important. After passing through the fuel filter the fuel is then sent to the fuel. Intake manifold series 60 gas, 610 intake manifold. The series 60 engine is equipped with detroit diesel electronic control system. Introduction this technicians guide explains the fuel injection system operation and is mainly focused on the electronic unit injector. Intake and exhaust valve clearance and fuel injector height are adjusted by means of an adjusting set screw and locknut located at the valve end of the rocker arm. Detroit series 60 in frame rebuild part 14 valve adjust, running overhead duration.
Diesel particulate filter change 500,000 to 550,000 miles. Severe duty is up to 30,000 annual miles and a vehicle that averages less than 5 miles per gallon mpg. When to adjust valve lash on series 60 archive prevost owners. Series 60 2002 engines are equipped with a new compact gear train assembly. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control. Detroit diesel electronic controlled series 60 engines can be equipped with a variety of options designed to warn the operator of an engine malfunction. Because from this video i did not understand a single thing. To determine if the fuel supply valve is causing starting.
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